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Skills Base

Hand tool safety

Starting a saw cut, securing the workpiece, and the habits that prevent injuries. Basic hand tool procedures from OSHA.

SKILL AREAREPAIR, TOOLS, AND FABRICATION
SKILLHAND TOOLS
TYPEINFO PAGE
01 — STARTING A CUT

Pull strokes first

Starting a hand saw cut with gentle backward pull strokes establishes a groove (kerf) that guides the blade. Use the knuckle of your thumb on the opposite hand as a fence to keep the blade aligned with your mark.

Pushing hard on the first stroke causes the blade to skip and jump unpredictably. Once the kerf is established (two to three pull strokes), switch to full-length strokes with moderate, even pressure. Let the saw do the work.

02 — SECURING WORK

Clamp it or hold it, never chase it

The most common hand tool injuries happen when the workpiece moves unexpectedly. Clamp the work to a stable surface before cutting, drilling, or chiseling. If clamps are unavailable, brace the piece against a solid stop.

Never hold a small piece in one hand while cutting with the other. Never cut toward your body. Position yourself so that if the tool slips, it moves away from you.

03 — MAINTENANCE

Sharp tools are safer tools

A dull blade requires more force, which increases the chance of the tool slipping or the operator losing control. Keep saw blades, chisels, and knives sharp. Inspect handles for cracks or looseness before each use. A loose hammerhead or a cracked axe handle is a projectile waiting to happen.

QUICK REFERENCE
  • Start saw cuts with gentle pull strokes to establish the kerf
  • Clamp the workpiece before cutting, drilling, or chiseling
  • Never cut toward your body
  • Sharp tools require less force and are safer than dull ones
  • Inspect handles for cracks or looseness before use
SOURCES
  1. Hand and Power Tools — OSHA hand tool safety guidance.